Manufacturing Safety Transformation Across 30 Global Production Sites
Challenges
A global automotive manufacturer operating more than 30 production facilities faced inconsistent safety training and a concerning number of workplace incidents.
Traditional classroom programs varied by location and failed to create lasting behavioral change, limiting the organization’s ability to establish a consistent safety culture across its global operations.
Solution
RWS created a visual, simulation-based safety learning program designed for factory environments.
Employees navigated realistic 3D scenarios to identify hazards and practice emergency procedures.
The training was localized into 15 languages and delivered through mobile devices, ensuring accessible learning directly on the factory floor.
Results
The immersive approach helped employees better recognize risks and apply safe behaviors in daily operations.
The manufacturer reported a significant reduction in workplace incidents during the first year, alongside stronger engagement with safety training and greater consistency in safety practices across facilities.